Production Environment Influencing Your Shop Floor Control

Shop Floor Control
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How to tackle your product’s flexibility, quality control and rapid delivery will all depend on the production environment and the type of industry you operate in. A dependable shop floor control is vital to perform different manufacturing workflows. For this, you can implement modern and dynamic manufacturing management software across the organization.

Your shop floor control will change according to the manufacturing processes you adopt and also on the workflow you follow. It will be modified to incorporate:

  • Due order fulfillment dates
  • Committed delivery dates
  • Manufacturing order sequence through routing

For instance, you need to manage a high volume of finished goods in a make-to-stock workflow. To achieve this goal, you will make production in continuous manufacturing flow or in a flow shop. Now, it requires well-defined shop floor planning to execute flow control.

To do this, you need to slot in production activity control which will be responsible for shop floor plan execution with proper guidance on how to accomplish production.   

Your production environment significantly influences your shop floor control. Let’s take a look at how it can be done.

Production Activity Control:

This process involved in your shop floor planning help coordinate your;

  • Production orders
  • Manufacturing resources
  • Order scheduling
  • Material consumption

The shop floor management module in your selected ERP software solution will help you analyze the ideal production capacity of each workstation without becoming under or overworked, and which workloads need to be prioritized to a workstation.

Material Requirement Planning (MRP):
An MRP system will allow you to improve inventory control and, thereby, productivity for your manufacturing business.

Essentially, it will provide you all important information about the quantity of raw materials and finished goods you need to meet customer demand. Also, it will tell you at what point of the manufacturing and distribution process you will need those quantities. You can determine these quantities of raw and finished goods by using your bill of materials.

Production BoMs:
Your bill of materials will detail the material supplies, components and sub-assemblies required to manufacture a product. It will help you maintain your inventory levels and hence, be helpful in all production processes.

Once you have set up your tangible and intangible resources, workflow and other related operations, ERP system will help formulate a plan for your production order, and know what exactly you need at the shop floor such as:

  • Production Routing
  • Labor Required
  • Machines and Tools  

Now, as you have built a complete production environment, it will influence your shop floor control.

Improved Production Environment For Better Shop Floor Control:

Here’s how you can improve your production environment and get more control over shop floor activities. 

Although you can plan and control your production process via spreadsheets or manual boards installed on the shop floor, it will take up time and resources that could be otherwise better consumed elsewhere in your business.

By using smart ERP software for manufacturing, you can make your shop floor planning and control lean with:

With automated production processes, you can save time and resources by improving the accuracy of your shop floor management.

Data Collection:
Automated tools help collect in-depth and real-time data with accuracy, providing an overview of the whole production process and allow you to analyze the shop floor performance for better planning and control.  

Automated scheduling helps you streamline your shop floor operations, having your materials and resources assigned to the production orders automatically.  

Monitor and track whatever is happening on your shop floor coupled with a centralized overview of the whole production process, helping you in:

  • Production planning
  • Inventory management 
  • Floor-level performance of operators

Now, you know how to improve your production environment and hence, shop floor control, but what’s the best tool for this job?

Shop Floor Planning & Control With MIE Trak Pro:
MIE Trak Pro
is a fully integrated, all-in-one solution made by manufacturers with decades-long experience in the industry, for modern manufacturers so that they can get full control over:

  • Raw and finished goods inventory
  • Production planning and scheduling
  • Shop floor management

This smart manufacturing management software is developed to support shop floor planning and control – providing you the tools for:

Work Planning:
Customer orders are automatically split into small, achievable tasks that will be assigned to the resources. However, if workflow needs to be changed, then managers can easily reassign and transfer to the concerned operators.    

Task Management:
Shop floor managers can assign tasks to workers and track their progress on those tasks. While workers can receive, start, pause and complete tasks in the specified time.  

Time Tracking:
Get a better and in-depth understanding of your shop floor operator’s working hours, downtimes, break times, and set up/cleanup times with improved time tracking.

Analytics & Reporting:
Finally, MIE Trak Pro’s shop floor planning software collects data in real-time about your business performance, depending on how your production environment operates. It will help you better understand: 

  • Product lead-time estimation
  • Shop floor employee efficiency
  • Labor and equipment costing
  • Price estimation based on actual time

And, here we go with everything you need to know about automated production environment and shop floor management.

You must have an extremely flexible, data-driven production environment to handle your shop floor processes, ensuring high quality product development, rapid order fulfillment and hassle-free delivery. It will also help you manage your resource capacity and production volume, which is necessary to meet future demand.

If you want to elevate your production planning for better influence on your shop floor control, you can do it by taking advantage of our flexible manufacturing ERP and see how this problem-solving software can benefit your business. Connect with us and our highly skilled consultants will show you how MIE Trak Pro will help you improve your existing operations.

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